Introduction of Prefabricated light-weight cellular wall panel

Prefabricated, energy saving,light-weight cellular concrete wall panel is precasted concrete products for wall and roof in buildings that is made by expansion of raw materials like cement (binder),foaming agent,strength rebar or fibre,additives and/or in combination of panel frame as it’s the core material.At the moment,cellular concrete wall panel and roof panel are mianly used in assembled steel-structure building which is proposed forcibly by our nation and surely be the trend of constructions in future.

   

   

    

Introduction of QunFeng wall panel production line:
QunFeng wall panel production line adopts the most advanced formula and technique and fits for manufacturing various cellular concrete panels.The production line is mainly composed of mixing&casting platform,wall panel machine,ferry&turning machine,demoulding&packing line etc and featured its high productivity,conforming rate,high compatibility and automation

   

Main features of QunFeng wall panel production line:

1¡¢Equipped with mixing platform that’s capable of fully automatic batching,loading,mixing and discharging.
2¡¢Unique foaming&mixing system ensures stable quality cells as well as panel products.
3¡¢Automatic casting equipment integrating receiving,transferring and casting.
4¡¢Adoption of one-time casting and forming technique,needless of notching and milling in the production
5¡¢High utilization ratio of raw materials to reduce production cost.
6¡¢Machine body made from strong metal workpieces,competent of different formulas which may have high internal pressure during reaction.
7¡¢Functions like automatic transfer,wrap&pack and turning make packing faster and easier than manual way.
8¡¢High automation,high productivity and high profits.
9¡¢Production line is able to be customized on different demands like different panels,different specifications,and different capacity etc.


Manufacturing flow sheet: 

   

Panels specifications 

                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                     

size	length	width	height	piece/unit
1	2450±5	600×2	75±1.5	44
2	2450±5	600×2	90±1.5	40
3	2450±5	600×2	120±1.5	32
4	2450±5	600×2	150±1.5	28

   

   

Main machines of production line£º  

   
1¡¢Mixing platform
Fully automatic batching,loading,mixing and discharging system. Besides unique foaming & mixing system whcih ensures stable quality cells as well as panel products.

   

   

2¡¢Moving casting machine
Automatic casting equipments integrating receiving,transferring and casting

 

   
 

3¡¢Ferry and turning machine
Mainly responsible for transfer,changing rail,demolding and casting

   

4¡¢Panel machine
The one-time casting and forming technique makes it free of effort and time-consuming works like notching,milling etc in other regular panel machine.So that efficiency increased and cost reduced. The material used for equipment is thick and solid, which can be used to produce wall board formula with high internal pressure in various reaction processes.


5¡¢Turning demoulding machine
Highly integrated equipment pulling panels from the machine,pile up panels in well shape then turn them over upright for ready transfer.Simple structure,reasonalble layout and working pattern,safe&reliable mechanism,eligible for automatic production as a result labor cost cut while profits increased.


6¡¢Propelling machine
Propelling machine is responsible for position changes. It's with small volume, oil cylinder pushing, safe and reliable.

     

     
7¡¢Turning and packing system
This system is mainly composed of conveyor, film wrapping machine and turning machine, which can automatically transport and pack those dismantled wall board . It has the features of stable transport , no damage to wall board in the packing, safety and stability in the turning process. It effectively solves the problems of manual packing and slow packing of common wallboard products.