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Home > Machinery and Industrial Parts > Other Types of Machinery > Other Small Machinery and Equipment
T Shape Zero Waste Baby Diaper Machine
T Shape Zero Waste Baby Diaper Machine

T Shape Zero Waste Baby Diaper Machine

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JIANGSU JWC MACHINERY CO., LTD.

Yangzhou,Jiangsu,China

Trading Company

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T Shape Zero Waste Baby Diaper Machine

Machine Standard Configuration：

1.Machine frame structure and main characters 

  1. Reasonably solid square steel frame: Panel 25mm thick, adopt specular paint, 4 surfaces processing, solid cage with 60 * 60mm square steel in module design, the base frame with square tube 120mm × 120mm, 18mm thick bottom plate, 4 surface processing also ,widening after gearbox for repair. Spliced type main board by screw, make sure the high efficiency .


  1. Main panel covered with stainless steel


  1. Glue applicators put on the 2nd platform, shorten the glue supply distance


  1. The main air suction bucket is installed with negative pressure display; the air scoop driven wheel is installed with quick fixture to facilitate the removal of the belt; the lower side of the conveyor belt above the material is installed with support plate to prevent the polymer and foreign matters from falling and polluting the lower material (the belt specification is labeled for maintenance) 
  2. The back doors of the machine has sound proof foam


 

2. Crusher system

1）Upright pulp frame, equipped with auto rising system by sliding motor, more convenient for loading and uploading pulp, the diameter of pulp should be ≤1400mm


2）Single Entrance Crusher, horizontally feeding, adopted with alloy sawmill, can crush untreated, half treated and treated pulp, pulp width is ≤480mm , the capacity of crusher motor is 30KW, bursting strength of pulp is ≤1200kpa, can crush about 600kg/hour. Equip with rubber base,can absorb vibration and noise


3）Pulp feeding system adopted with servo control, can change according to the production speed and adjust the feeding quantity automatically, also adopted with auto detecting function, will auto stop and alarm when raw material runs out or break up


4）the roller type wood pulp feeding mechanism uses both ends of the air cylinder to pressurize, and the manual valve controls the action of the air cylinder to facilitate the loading of wood pulp


5）Crusher bearing has overheating protection


 

3. Fluff forming system

  1. Fluff is single and continuously drum forming, diameter of drum former is around 1500mm, fluff core width is 100-120mm (according to order)


  1. Fluff vacuum adopt the side sucking mode, extending the vacuum area, to make fluff high density and soften


  1. SAP spray into fluff bin and mixed together (adjust SAP with more in middle layer and less in upper and bottom layer), equip with pressure meter.


  1. Fluff output with guiding layer (no SAP),mixed layer (fluff fully and evenly mixed with SAP), bottom layer (no SAP)


  1. Height adjusted rotating brush, to control fluff thickness even


  1. Fluff core forming blower capacity is ≥75KW, air pressure is ≥10000Pa,brand: SGM


  1. Adopt with dust collecting device, improve the environment of workshop


  1. Fluff core use forming drum, Use new type transmit and big diameter and power fan to decrease power consumption and improve efficiency. Forming drum use stainless steel body, and organic glass panel, reduce the generation of static electricity, convenient to observe the forming effect; drum has regularly cleaned and blowing, dust unified collect by bag) (cotton core weight 10-16 grams, in the uniform production, pulp weight allowed error ≤± 6%)


 

4. SAP feeding system

  1. Adopt with servo control, the weight can be set according to requirements on touchable screen


  1. Adopt with belt transmission type, mix in fluff bin based on belt running speed with fixed quantity, wrapped after mixed with fluff


  1. Continuously feeding evenly with fixed quantity, SAP fully mixed with fluff，including heating function.


  1. Adopt sensor detection, will limit detection alarm and automatic feeding 


  1. SAP feeding mixed with fluff. SAP quantity is controlled by servo, can be changed according to main machine speed, and can be shown on the touchable screen


  1. SAP being fixed with quantity of 50 kg, the storage box equipped on the ground is ≥200kg, when SAP bin storage reached to lower position, the ground storage box will automatically feeding, the maximum quantity of each piece is 15g, each piece adding quantity can be adjusted between 4-15g, the deviation of each piece on stable speed will not more than±5%, the feeding quantity reach to set value when main machine speed reach to 50 pcs/min, will automatically stop feeding when main machine speed is lower than 50pcs/min.


 

5. Bottom tissue feeding, roll diameter φ800mm

  1. Double gas expanded shaft rack, independent servo drag, double pendulum bar storage rack, instant tension control, frequency A/B shaft unwinding,core diameter 3 inches.


  1. Zero speed auto splicing device, automatically rejection 


  1. Raw material detective, auto alarm and stop when raw material breaks up


  1. Raw material connector detective, automatically rejection


  1. Adopt with automatically web guide, USA FIFE


 

6. Upper tissue, roll diameter φ800mm

  1. Double gas expanded shaft rack, independent servo drag, double pendulum bar storage rack, instant tension control, frequency A/B shaft unwinding,core diameter 3 inches.

  3. Zero speed auto splicing device, automatically rejection 


  1. Raw material detective, auto alarm and stop when raw material breaks up


  1. Raw material connector detective, automatically rejection


  1. Adopt with automatically web guide, USA FIFE


 

7. Fluff core wrapped by upper and bottom tissue, also can be wrapped by one whole piece tissue

  1. Tissue folding unit


  1. Fluff core flat compact roller 1 set, compact by cylinder with heating device


  1. Fluff core rhombic embossing compaction device 1 set, compact by cylinder with heating device  


  1. The cylinder is pressurized, and the pressure is adjusted by the manual pressure regulating valve. Screw type wedge block structure is convenient to adjust the gap between the upper and lower roller bodies. When the machine is started, it will automatically press down and lift up when the machine is stopped


  1. the upper and lower rollers shall be heated, and the temperature shall be controlled by a separate temperature controller


 

8. ADL feeding, roll diameter φ800mm

  1. Double gas expanded shaft rack, independent servo drag, double pendulum bar storage rack, instant tension control, frequency A/B shaft unwinding,core diameter 3 inches.

  3. Zero speed auto splicing device, automatically rejection 


  1. Raw material detective, auto alarm and stop when raw material breaks up


  1. Raw material connector detective, automatically rejection


  1. Adopt with automatically web guide, USA FIFE


  1. ADL non woven cut shortly and transfer unit    


 

9. Fluff core inner cut device 1 set，adopt frame type structure, increase the cutter life

 

10. Leak cuff unit

  1. Hydrophobic nonwoven supply, roll diameterφ800mm


  1. Double gas expanded shaft rack, independent servo drag, double pendulum bar storage rack, instant tension control, frequency A/B shaft unwinding，core diameter 3 inches.


  1. Zero speed auto splicing device, automatically rejection 


  1. Raw material detective, auto alarm and stop when raw material breaks up


  1. Raw material connector detective, automatically rejection


  1. Adopt with automatically web guide, USA FIFE


  1. Central cutting device, using electric cutting mechanism, using separate web guide on each side after cutting, USA FIFE


  1. Leg guard lycra feeding 


  1. 2 pieces on each side


  1. Active feeding, servo control, the tightness of the lycra can be set on the touch screen


  1. Auto alarm and stop when raw material breaks up


  1. Hydrophobic non-woven folding, inside and outside folding edge, adhesion promoting compacting device


 

11. Hydrophilic nonwoven supply, roll diameterφ800mm

  1. Double gas expanded shaft rack, independent servo drag, double pendulum bar storage rack, instant tension control, frequency A/B shaft unwinding，core diameter 3 inches.


  1. Zero speed auto splicing device, automatically rejection 


  1. Raw material detective, auto alarm and stop when raw material breaks up


  1. Raw material connector detective, automatically rejection


  1. Adopt with automatically web guide, USA FIFE


 

12. Side tape supply：

  1. 4 material feeding racks


  1. Material detection, auto alarm and auto stop when breaking


  1. materials connection joint auto detection, waste auto rejection


  1. Adsorption servo transmission, 1 set short cut, transfer, cam pressing unit


  1. Auto web guide USA FIFE


 

 

13. Elastic ear material supply unit

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