PET bottle water filling machine
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PET bottle water filling machine
CGN series PET bottle washing/filling/capping three-in-one machine is an advanced model specially developed by our company for the filling of drinking water, which is independently researched and developed by our company in combination with advanced filling technology. The machine adopts the bottleneck positioning and conveying method, and it can be applied to various sizes of bottles with only a few changes. The filling method is gravity filling, and the specially designed filling valve can precisely control the filling level. The sanitary circulating pipeline provides a reliable guarantee for product quality.
Technical features:
a. Bottle washing part:
☆This machine is a rotary bottle washer, mainly used for washing new bottles of beverages, water and other products. The bottle is then sent to the filling machine for product filling.
☆The PET bottle enters the equipment by the bottle separating star wheel, and the bottle mouth is clamped by the clamp and the turning mechanism, and the bottle mouth is turned down. The sterile water is rinsed and drained. Filling machine. The main structure of the equipment is in contact with the flushing medium and the external protective cover is made of high-quality stainless steel; open gear transmission.
☆The new stainless steel clamp has simple structure and convenient adjustment; the contact area with the bottle mouth is small, which effectively avoids secondary pollution to the bottle mouth.
☆The water inlet pipe of the bottle washer is equipped with a pressure gauge.
☆The washing machine is equipped with a water receiving tray to recover the washing water.
☆When washing the bottle, the washing volume of each bottle is: 105ml/s (0.25MPa)
b. Filling part:
☆ Filling valve adopts constant pressure mechanism valve, filling fast and high accuracy of filling liquid level.
☆ The main drive adopts gear drive, with high efficiency, low noise, long life, easy maintenance, sufficient lubrication, grease can lubricate centralizing automatically, adopts transducer to the speed of main motor to control, the machine adopts step-less frequency conversion timing. The material for the whole platform and frame is carbon steel with stainless steel outside.
☆ The machine is automatically controlled by PLC, fault on line display, like bottle block, cap shortage etc.
c. Capping parts:
The capping rotates through reduction box drive rotational wheel, which make the cap leave the hopper with the function of centrifugal force. There is a separation device for right cap and reverse cap at the entrance, when the reverse cap passes, the cap automatically fall into and return to pipeline, and blow the reverse cap automatically to hopper through wind power. Only right cap could enter into skids smoothly, the volume of cap inside of hopper will be automatic inspected by electric switch to control cap conveyor, and that ensures best effect of cap down. When the right cap enters into the slide way, it could smoothly enter into cap feed plate, to prevent accidents, there is an anti reverse cap drive plate device to match with slide way, to ensure that the access to the cap feed plate is correct. The slide way is also equipped with a pair of photoelectric switch, when testing no cap, then an immediate halt to the host. In order to effectively remove non-anti-theft ring bad caps and cleanup additional caps in hopper, there is an active exit in front of the hopper exit can meet this function.
d. Machine support:
☆ The frame is welded by high-quality carbon steel, and the surface is treated with rust prevention and spraying, and the surface is covered with stainless steel plate (SUS304).
☆ The transmission system of the three-in-one machine is located under the table of the frame, driven by a main motor, and adopts a gear transmission method.
☆ The transmission gear adopts a cross arrangement of steel gears and nylon gears.
☆The transmission technology of the three-in-one machine adopts synchronous transmission technology, stable transmission and low energy consumption.
☆ The output shaft of the main motor is equipped with an overload protection mechanism to effectively ensure the safety of the machine.
6) The machine is equipped with an automatic lubrication system, which can automatically add lubricating oil to equipment transmission gears and other parts, effectively improving the life of the equipment.
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