Fangyuan automatic vacuum expandable polystyrene eps shape moulding packing machine
- Product Details
- Company Profile
High Efficiency, Energy-saving
Unique eps machine structure:
High-strength frame The further enhanced back frame and moving frame, adopt machine's body and feet as a whole, and makes the frame and machine feet integrated, This greatly increases the frames strength
and sturdiness.
The eps machines are treated with zinc spraying after the manufacturing works which improves load life of the eps shape machine.
Adopts opposite directions type tie bar for easy maintenance and wear resistance. The self-lubricating copper tube which solves original tie bar bushing's problem and improves the lubrication effectiveness.
Preventing plate and back mould plate are all stainless steel, which reduces the wear and rust of the mold precision.
Hydraulic Pressure System(save 6S/cycle):
Compared to the T and A type eps shape machine, our new E type eps machine with hydraulic system achieves faster operation for 250mm/second speed from 180mm/second.
Hydraulic cylinders for the machine frame movement have safety locking of the mold during the steaming process and avoids the leakage of steam.
Special hydraulic pressure design the ejecting cylinder and de-mold cylinder can be running
simultaneously, which senses the de-mold gas blowing and product ejection synchronization effectively,
reducing running time and improves de-mold capability.
Steam System(ensure stable and less steam consumption):
Fang-Yuan patented PID system made by DN50 actuator makes the sensitive steam pressure control
between 0.10-0.15Mpa,+/-0.1Mpa tolerance giving us reduced heating time saving around 25%-30% of
energy consumption.
It controls the steam pressure by balance valve and pressure sensor instead of electronic connector
pressure gauge. The mold pressure can be set by touch screen to make easy and accurate control.
Piping System:
For the complete inlet and outlet of water, air and steam, we use big pipeline and valves which are very close to the mold, reducing the excess energy consumption, while improving running speed.
Vacuum System:
Adopts vertical vacuum system, with 4-6” large drain pipeline and long length of condensation drainpipe. The vacuum tank is equipped with a big spraying system, which sprays the rising hot steam directly, and increases condensation rate. Thus, improving vacuum suction efficiency and achieves vacuum as main cooling instead of main water cooling(normally water cooling will be set only 8-12s). This enables the product of water percentage≤10%,In addition, the spray header of the replacement and maintenance is very convenient.
Control System:
All pressure adjustments are remote controlled by the control box, such as cross steaming, Main
steaming, Filling pressure, De-molding and air cooling pressure. It is easily operated. In addition, the
hydraulic pressure can be also adjusted in touch screen according to different foaming area. The program
also has many self-protection and alarm systems.
Adopting remote control system for all control pressure parts, electric parts, valves, gauges and hydraulic
parts sourced from famous international brands with high quality to ensure stable and smooth running.